EHTC 2009

Effective CAE Process Using HyperWorks and TECOSIM Tools

Dámaso López Ruiz, Tecosim

The global economic crisis along with increasing global and local market competition is pushing carmakers and suppliers to reduce development costs. At the same time, strict government regulations, new consumers’ requirements and rating criteria also need to be fulfilled. Today, the FE-Method is state of the art for almost every carmaker in order to reduce development costs and time to market, while at the same time improving product quality. In order to be able to reach and maintain the pole position in the ever increasing competition it is nowadays - more than ever - extremely necessary to have a reliable CAE process.

A new full FE model build up based on CAD data takes between a few weeks and a couple of months, depending on the complexity of the FE model, the CAE engineers’ know-how, CAE tools, etc. One full crash model calculation (for instance: Front USNCAP) normally takes between 8 and 16 hours, depending on the hardware and software used, the elements' quality, etc. However, its post processing including the result interpretation takes only a few hours. By comparing these three necessary development steps, it is obvious that the first step “FE model build up” slows down the entire process – that's why it is so important to rely on a well defined and effective CAE process.

This TECOSIM process is based on several years of CAE experiences along with Altair solutions. It uses HyperWorks (HyperMesh, HyperGraph, HyperView, etc.) in combination with TECOSIM tools (TEC|ODM, TEC|WORX, TEC|CHECK, TEC|IDA, etc.) providing TECOSIM with a very effective CAE process and helping us to become the best partner for simulation.

HyperWorks and TECOSIM tools’ modular principle provides these tools with a high level of flexibility to be easily coupled to almost any existing development process worldwide.

 

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