EHTC 2009

Improved Physical Property Prediction of Short Fiber Reinforced Polyamide

Frank Braymand, L&L Products

Lightweight structural applications using polymers reinforced with short fibres, processed by injection molding, are well known in many technical fields.

The main interests to use such materials are the design freedom, the high mechanical material properties with respect to the density, the capabilities to produce parts for high volumes.

On one hand, one of the main characteristics of these materials is a strong anisotropic behaviour. These materials are also known to be visco-plastic, strain rate dependant and sensitive to damage. The fibre orientation along the part, the intrinsic matrix and fibre materials properties are the most influent factors.

However, in the CAE process, the assumption of a global isotropic material model is generally used by default. As a consequence, the application is then over-designed to guarantee a functional and robust output.

This presentation will show how to implement the fibre orientations and other material specificities into the CAE process, using Digimat coupled to Radioss. The study is based on a real and industrial application. The improvement of predictions, induced by the coupling of Digimat to Radioss, will be highlighted. And with an improved predictivity, optimal and robust lightweight design is then possible.

 

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