EHTC 2009

Advanced Preprocessing for Weld Fatigue Analysis

Dr. Philipp Heinzl, Thomas Grausgruber, Siemens Transportation

In railway rolling stock engineering weld fatigue analysis is a comprehensive and computationally intensive task because of relatively large finite element models and numerous weld seams and load cases to be considered.

At Siemens Transportation Systems mainly in-house codes especially developed for the numerical assessment of stresses along weld seams are applied. Although this stress assessment is done in a computationally efficient manner, the laborious and time-consuming tasks of preprocessing and documenting were in the past left to the respective engineer with only restricted possibilities for automation and graphical user interaction.

In this presentation a customizing approach is presented how to incorporate additional data for weld analyses, including weld definitions and input of parameters required for weld stress evaluation, into the HyperMesh database. Due to Altair HyperMesh's extensive customizing possibilities automated generation of input data for an existing weld analyzer is made possible, and customer specific extensions of the graphical user interface may easily be included. Accordingly, the necessary preprocessing and documenting efforts are reduced considerably, while even increasing the quality by providing virtually intuitive graphical user support.

 

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