EHTC 2009

Non Conventional Metalforming Process Automation

Teresa Primo, University of Salento & Antonio Caruso, AgustaWestland

The cooperation, between University of Salento and AgustaWestland, by a Project Research has lead in the development of a new methodology for the definition and optimization of the metal forming technology for aerospace components based on extensive numerical simulations.

A software application developed, Metal Forming Manager (MFM), will be released to AgustaWestland and it is an application intended to guide CAE analysts to design, manage and review forming processes for all products made by AgustaWestland, throughout the Products Life Cycle. Process designers should answer to the following questions: How many stages the overall process is made by? Which type of operation is performed in each stage? What is the product shape of each stage? A properly customized tool based on the well known HyperWorks technology has been developed to give the right answers.

Agusta MFM will store and organize all data by using ADM (Altair Data Manager) platform. ADM PNT (Project Navigation Tool) structure will model Product Life Cycle, while multistage process will be modelled by defining simulation project types, one for each available stage type.

In order to let user define a multistage process related to a specified PNT node, an ADM module will be developed, called MFM module.

 

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